Stamping waste cost considerations

What kind of waste is the stamped steel scrap

There are generally two forms of delivery of stamped steel waste, one is the form of scattered waste, and the other is the form of pressed block.

Stamping materials, especially automotive stamping materials, the thickness is mostly below 10mm, scattered waste according to the size characteristics can be heavy waste (thickness >=6mm), medium waste (thickness >=4mm), small waste (thickness >=2mm) or thin waste (thickness <2mm), which can be judged according to the characteristics of waste.

Some large-scale stamping plants are equipped with their own stamping equipment to pack and compress stamping waste, especially thin and light materials, and sell them in the form of pressing blocks. The pile density can be increased, and the scrap price can be correspondingly increased, but a part of the packaging cost is lost.

How to calculate the price of stamping steel scrap

The various categories of scrap steel prices we inquire from the market website are generally the purchase price from the steel mill to the factory (need to distinguish whether tax is included), and the price we use for stamping cost accounting is generally the factory price excluding tax. To find out the reasons for the gap between the two, it is necessary to start with the turnover process of stamped scrap steel.

Due to the acquisition of scrap steel by steel mills, vehicle and ship single model income (GB/T

4223-2017 "Scrap steel") and the need for a complete quality inspection process, the general stamping plant waste can not meet the quality and quantity requirements required by the steel mill, so it will be through the scrap steel recycling center (commonly known as the recycling station) centralized classification treatment, and then sold to the steel mill. Under the premise of a certain steel mill purchase price, it is necessary to deduct the logistics turnover cost, the cost of reprocessing (such as classification, stamping packaging, etc.) of the recycling center and the management fee profit, etc., in order to obtain the sale price of the scrap steel of the stamping plant required for our accounting.

Due to the differences in actual circumstances, these elements are difficult to sum up. However, in order to give you an intuitive feeling, Lao Wang decided to challenge and make an intermediate processing cost estimate for your reference.

Assumptions:

Stamping plants, recycling stations, steel mills are located in Jiangsu and Zhejiang areas.

The scrap of the stamping plant is light and light scrap in bulk.

The distance from the stamping plant to the recycling station is 100km, and the distance from the recycling station to the steel mill is 100km(the maximum radiation diameter of the general scrap recycling network is 200km~300km).

Recycling station door-to-door pick-up, 6.8 meters truck, full load 10 tons; Recycling plant delivery, 9.8 meters truck, full load 18 tons.

The recycling station qualification is in line with the "scrap steel structure industry access conditions", the annual scrap processing capacity is greater than 150,000 tons, the working area is about 15,000 square meters, the waste area is 15,000 square meters, and the electricity consumption is less than 30 KWH/ton.

The recycling station is used to press and process the recovered bulk lightweight waste with 500Ton of processing equipment

Hydraulic metal baler and auxiliary transmission equipment, equipment investment of 300,000 yuan, total power of 35Kw, weight of each bale 1 ton, net time 1.5 minutes, packaging efficiency of 50%.

Three people are required to operate, feeding, unloading, auxiliary sorting and handling.

The applicable tax rate for sales of recycled materials is 4%.

In the current period, the tax recovery price of the light material steel mill in Jiangsu region is 3090CNY/Ton, and the tax recovery price of the pressed block to the factory is 3250CNY/Ton.

Calculation (pat head) :

Price to steel mill excluding tax: 3125CNY/Ton

Freight refer to ABC transportation calculator results: the cost of the first section is 46.4CNY/Ton, and the cost of the last section is 26.7CNY/Ton

The direct cost of packing is about 9CNY/Ton, and the operating cost of other sorting, lifting and transportation is estimated to be about 15CNY/Ton

Because the recycling enterprise needs the characteristics of the huge waste storage area, the land cost is roughly divided separately, about 60CNY/Ton

Sales, finance and administrative expenses are about 50CNY/Ton

The profit is about 100~200CNY/Ton, because the stamping process is a value-added operation, the profit is calculated according to the maximum 200CNY/Ton

Intermediate processing fee total: 414.1CNY/Ton

The highest possible delivery price for the stamping plant: 2708.9CNY/Ton